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Build your first airliner

Basic techniques for a Minicraft 737
RELATED TOPICS: HOW-TO | AIRCRAFT
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Photo by Jim Forbes
Worn out by a 200-part armored vehicle, you may be tempted to “take a break” with, say, a 1/144 scale airliner. What the heck? Minicraft’s 737-300 has fewer than 50 parts. But airliners require a pristine finish – especially in this scale where the only thing smaller than the parts is the margin for error.

I modeled a Frontier Airlines 737, ordering an MASP “Hare & Flamingo” (actually a pelican) decal sheet from Airline Hobby Supplies (No. MASP44-042). Following references, the Frontier 737 features the rabbit on the port side of the tail and a pelican on the other side. You can do the same (and double-check details) at Airliners.
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To avoid damaging parts before you can install them: clip, don’t twist, parts from the sprue. Use a sanding stick (such as an emery board) to remove any remaining roughness.
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I hid the absence of a cockpit by painting the area flat black. A styrene sheet bulkhead further blocks the interior view. If you use window decals instead, you can skip this step.
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A light sanding readies mating surfaces for glue and improves adhesion as well as the fit of the parts. Easy does it – you don’t want to alter the shape of the pieces.
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Pipe cleaners are an effective way to clamp fuselage halves without distorting their shape. A clothespin further persuades the tail surfaces. But not too tight – you don’t want warpage.
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I filled seams on the fuselage and engines with Squadron Green Putty. Don’t dawdle – this stuff dries quickly. Sanding should render the seams invisible under a coat of paint.
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Hatches are represented on the decal sheet. The trouble is, they don’t match the locations of the kit’s engraved hatches. So, I filled the engravings and sanded them smooth.
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Because I wanted to model the plane in flight, I built it with the landing gear retracted. However, the kit doesn’t account for the wheels being up – so, I backed the bays with a thin sheet of styrene to provide an attachment point for the wheels. Additionally, having the wheels up means cutting up more kit parts to model a closed bay. A razor saw makes quick work of it.
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Bare-Metal Foil masks cockpit windows. Decal windows are easier, but I wanted some sparkle upfront. However, the eyebrow window masks were quickly lost under the paint.
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Just a little superglue on the end of a piece of sprue holds engine cowls for painting. Sanding a seam partially erased an engraved line at the front, but scribing easily restored it.
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Flowing just a little superglue into a gap and then sanding it as soon as possible smooths a rough join of the flight-deck roof to the fuselage. The patch disappears under paint.
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Parafilm M, used to seal laboratory jars, stretches over odd-shaped surfaces like the engine pylon for a form-fitting, easy-to-trim mask that’s easy on paint finishes, too.
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Post-it notes can be a quick, low-tack way to mask straight lines without marring the paint underneath. Burnish carefully, though, or …
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Drat! Seepage under the mask requires repainting of the gray metallic used for the corrosion protectant on the upper wing surface.
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A good material for the metal on the leading edges is Bare-Metal Foil. Use a brand-new hobby knife to trim it, though, or you’ll likely tear it!
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With base painting complete, it’s time to disinter the windows. Draw lines in the paint first before you try to cut all the way through.
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Close enough for repairs! I will have to use decals for the eyebrows, though – you’d need a metal detector to find those masks.
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My photo references revealed subtleties on the tail: gray at the top, metal on most of the leading edge, and a stripe of blue on the spine.
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Paint details: an aluminum rim at the front of the cowls, gray metallic and Testors Jet Exhaust on engine parts, and a bit of Floquil rust aft.
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You could pay good money for an aircraft rig, but a sprue and a box work fine for holding the plane after the engines are glued on.
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Earlier, I installed brass tubing in the fuselage to accept another, smaller segment of brass tubing now anchored in an oak display base. I used a drill press to ensure the anchor (and tube) would be plumb.
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Blasted bunny! Most decals float, but not these. I took a picture of the damaged tail, printed it on clear decal sheet, and pieced in a repair to the tear.
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Photo by Jim Forbes
My airliner looks fine on a desktop – and with simple techniques, so can yours!
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Sources
Bare-Metal Foil, Bare-Metal Foil Co., 800-628,7296, www.bare-metal.com
MASP decals, br.geocities.com/maspdecals; also available from Airline Hobby Supplies 480-792-9589, www.airline-hobby.com
This story first appeared in the FineScale Modeler January 2008 issue.
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